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Semi-Enclosed UV Sterilizer​

The pipeline UV sterilizer is a device specifically designed for disinfecting water within pipelines. It is equipped with three lamps, providing a total power of 360 watts, and is 1200mm in length. Its reinforced stainless steel semi-enclosed structure effectively protects the internal components from external environmental influences.

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Product Description

As a specialized model within the Inline UV Water Sterilizer product range, this Semi-Enclosed UV Sterilizer is designed to provide reliable pipeline water disinfection while offering enhanced protection for internal UV lamps and electrical components. The semi-enclosed stainless steel structure helps improve durability in humid, dusty, and demanding operating environments while maintaining easy access for maintenance. With three UV lamps delivering 360W of germicidal power, this Semi-Enclosed UV Sterilizer is suitable for drinking water treatment, wastewater disinfection, industrial process water, aquaculture systems, and commercial water treatment applications.

 

Product Advantages

 

● Highly Efficient Sterilization: As a Semi-Enclosed UV Sterilizer within the Inline UV Water Sterilizer category, three lamps work in tandem, generating 360 watts of high-intensity ultraviolet light. This achieves a 99.99% kill rate against common waterborne pathogens such as E. coli, Staphylococcus aureus, and influenza viruses, thoroughly disinfecting the water in the pipes in a short time.

 

● Robust and Durable: The reinforced stainless steel structure is a key feature of this Semi-Enclosed UV Sterilizer, providing excellent corrosion resistance, impact resistance, and high-temperature resistance while helping protect internal lamps and electrical components. impact resistance, and high-temperature resistance. It can adapt to complex pipe environments such as humid and dusty conditions, effectively protecting the internal lamps and electrical components and extending the equipment's lifespan.

 

● Highly Adaptable: This Semi-Enclosed UV Sterilizer features a 1200mm chamber design that offers compatibility with a wide range of pipe systems and installation layouts. It can be connected to pipes via flanges, making installation convenient and space-saving, suitable for different pipe layouts.

 

● Stable Operation: High-quality lamps and electrical components, along with a rational circuit design, ensure stable performance during long-term operation, reducing malfunctions and maintenance costs.

 

● Easy Operation: Equipped with a simple operating interface, it allows for easy start-up and shutdown control, and the operating status is clearly displayed, facilitating daily operation and management.

 

Main Functions

 

● Ultraviolet Sterilization and Disinfection: As a Semi-Enclosed UV Sterilizer, the system uses three UV lamps emitting 253.7nm ultraviolet light to destroy microbial DNA and achieve effective water disinfection. Penetrating the cell membrane and nucleus of microorganisms, destroying their DNA structure and rendering them unable to reproduce, thus achieving sterilization and disinfection.

 

● Stable Operation Monitoring: This Semi-Enclosed UV Sterilizer provides intuitive operating status monitoring through indicator lights, helping users quickly identify lamp or system abnormalities, allowing users to easily understand whether the equipment is working properly. It also provides timely alerts in case of lamp malfunctions or other abnormalities.

 

● Pipeline Water Purification: In addition to sterilization, it can inhibit algae growth in the water to a certain extent, reduce the formation of biological slime in the pipes, maintain pipe patency, and improve water quality.

 

● Safe Water Quality: Users can use thoroughly disinfected water, reducing the risk of diseases caused by water quality issues and ensuring health and production safety.

 

● Reduced Operating Costs: Stable equipment operation reduces downtime and maintenance costs due to malfunctions; the highly efficient sterilization effect also reduces the cost of subsequent water treatment, saving users money. Improve system efficiency: Reduce the formation of biological slime in the pipes, lower pipe resistance, make water flow smoother, and improve the overall operating efficiency of the water conveyance system.

 

Application Scenarios

 

● Waterworks Terminal Disinfection: Used in water treatment processes as a supplement or alternative to chlorine disinfection to kill bacteria, viruses, and protozoa (such as Cryptosporidium and Giardia) in the water, reducing the formation of disinfection byproducts (such as chloroform).

 

● Secondary Water Supply Disinfection: Disinfects the effluent from secondary water supply tanks in residential areas and office buildings to prevent microbial growth during water storage and ensure safe end-use.

 

● Municipal Wastewater Treatment Plant Effluent Disinfection: Used for deep disinfection of wastewater from wastewater treatment plants to meet discharge standards (such as the "Urban Wastewater Treatment Plant Pollutant Discharge Standard"). Particularly suitable for areas with sensitive aquatic ecosystems (such as near lakes and rivers), avoiding the impact of chemical disinfection on aquatic life.

 

● Industrial Wastewater Disinfection: Disinfects low-pollution wastewater from industries such as pharmaceuticals, food processing, and electronics before discharge or reuse to remove pathogens and meet environmental protection requirements.

 

● Industrial Wastewater Disinfection: Disinfects low-pollution wastewater from industries such as pharmaceuticals, food processing, and electronics before discharge or reuse to remove pathogens and meet environmental protection requirements.

 

● Whole-house water purification for homes/villas: Integrated into whole-house water purification systems, this system disinfects filtered tap water, ensuring the microbial safety of drinking water in kitchens, bathrooms, and other areas.

 

● Commercial drinking water systems: Such as drinking fountains in hotels, schools, and office buildings, these systems use pipeline-type ultraviolet sterilizers to treat purified water at the point of sale, ensuring drinking safety.

 

● Medical wastewater disinfection: Wastewater containing pathogens generated in hospital operating rooms and laboratories must be disinfected with ultraviolet light before discharge to prevent cross-infection.

 

● Instrument cleaning water disinfection: Disinfection of purified or distilled water used for cleaning medical instruments to prevent microbial contamination.

 

● Production water disinfection: Disinfection of raw water and cleaning water used in the production of beverages, dairy products, beer, and juices to prevent microbial contamination and product spoilage.

 

● Pipeline and equipment sterilization: Regular ultraviolet circulating disinfection of production pipelines and storage tanks to prevent biofilm growth.

 

● Disinfection of Aquaculture Water: In aquaculture (such as fish ponds and shrimp ponds), ultraviolet (UV) disinfection removes pathogens and algae from the water, reducing fish diseases; it also disinfects drinking water in livestock and poultry farms, reducing the risk of animal diseases.

 

● Irrigation Water Treatment: Disinfecting irrigation water in greenhouses and polytunnels prevents the spread of plant diseases through water sources.

 

● Swimming Pool Water Circulation Disinfection: As an auxiliary method to chlorine disinfection, UV disinfection is used in the circulation treatment of swimming pool water, reducing chlorine usage and irritation to the skin and eyes, while killing pathogens such as Cryptosporidium, which are difficult to remove with chlorine.

 

● Water Park and Hot Spring Water Disinfection: Continuous disinfection of circulating water ensures the safety of visitors.

 

● Cooling Water Circulation Disinfection: In cooling water circulation systems in industries such as power and chemicals, UV disinfection inhibits the growth of algae and bacteria, preventing pipe blockage and equipment corrosion.

 

● Ballast Water Disinfection: Ballast water from ships needs to be treated before discharge to prevent the invasion of organisms from other areas; UV disinfection is one of the internationally recognized green treatment methods.

 

Product Specifications and Technical Parameters

 

Parameter Specification
Dimensions Length: 1200mm; Diameter: varies based on pipe specifications
Weight Approx. 25–30 kg (varies by material & configuration)
Material Stainless steel semi-enclosure; Quartz glass lamps; Water-resistant electrical components
Connection Flange connection; Adaptable to various pipe flange standards
Technical Parameters
Power Supply AC 220V / 380V (selectable)
Total Power 360W
Number of Lamps 3
UV Wavelength 253.7nm
Sterilization Rate ≥99.99%
Working Pressure ≤1.0MPa
Operating Temperature 5–40°C
Lamp Lifespan ≥8,000 hours
Protection Rating IP65

 

Product Composition

 

● Main Structure: Composed of a semi-enclosed stainless steel protective shell and an internal support frame, providing robust structural support and protection for the equipment.

 

● Ultraviolet Lamps: Three quartz glass lamps, evenly distributed inside the main body, are the core component for generating ultraviolet light for sterilization.

 

● Electrical Control System: Includes a power module, control switches, indicator lights, etc., controlling the lamps' start, stop, and operating status display.

 

● Connection Components: Flanges, gaskets, etc., used for connection to pipelines, ensuring the connection's sealing and stability.

 

Interesting Product Facts

 

During the development of this pipeline-type UV sterilizer, the R&D team conducted numerous material selection and structural design experiments to optimize the protective performance and weight of the stainless steel semi-enclosed protective structure. They ultimately determined the optimal thickness and semi-enclosed range of 304 stainless steel, ensuring effective protection while making the equipment lighter and easier to install.

 

Product History

 

With increasing emphasis on water quality safety, the demand for pipeline-type UV sterilization equipment continues to grow. Early products had shortcomings in protective performance and compatibility. Based on past experience, this product utilizes three lamps to improve sterilization efficiency, features a reinforced stainless steel semi-enclosed protective structure for enhanced durability, and optimizes length dimensions to improve compatibility. Through multiple technical improvements, it has become a high-performance pipeline-type UV sterilizer.

 

Certifications

 

● This product has passed the National Drinking Water Hygiene and Safety Product Certification, meeting relevant national quality and safety standards, ensuring stable and reliable product quality. Manufacturing Process

 

● Stainless Steel Shell Manufacturing: 304 stainless steel sheets are processed using laser cutting, bending, and welding to create a semi-enclosed protective shell. Welded joints are ground and polished to ensure a smooth surface, robust structure, and excellent sealing.

 

● Lamp Installation: Automated equipment precisely installs three lamps onto the internal support frame, ensuring uniform lamp spacing and accurate positioning for optimal UV distribution and improved sterilization efficiency.

 

● Electrical System Assembly: Power modules, control switches, indicator lights, and other electrical components are assembled and connected according to design drawings. Rigorous circuit testing ensures safe and stable operation.

 

● Overall Assembly and Testing: All components are assembled as a whole, flanges and gaskets are installed, and water flow tests, UV intensity tests, and pressure tests are conducted to ensure product performance meets requirements.

 

Usage Precautions

 

● Installation Requirements: During installation, ensure a tight, well-sealed connection between the equipment and piping to prevent leakage. The equipment should be installed horizontally to avoid tilting, which could affect water flow and disinfection effectiveness. The installation location should facilitate operation and maintenance, with sufficient surrounding space.

 

● Safety Precautions: Do not open the equipment casing while it is running to prevent injury from ultraviolet radiation. Operators must disconnect the power supply and allow the equipment to cool down before performing maintenance.

 

● Regular Maintenance: Regularly clean the surface of the lamps to remove dirt and dust to avoid affecting ultraviolet light penetration. Replace the lamps promptly according to their lifespan (generally around 8000 hours). Regularly check electrical components and wiring connections to ensure safe operation.

 

● Troubleshooting: If the equipment fails to start, the lamps do not light up, or there are abnormal noises, stop using it immediately, disconnect the power supply, and contact a professional repair technician. Do not attempt to disassemble the equipment yourself.

 

Frequently Asked Questions (FAQ)

 

Q: Does the equipment require professional installation?

A: It is recommended that professional personnel perform the installation to ensure a tight and sealed connection between the equipment and the pipeline, guaranteeing disinfection effectiveness and safe use.

 

Q: Is lamp replacement easy?

A: Yes. After turning off the power, open the equipment's inspection cover to remove the old lamp and replace it with a new one. The operation is simple and requires no special tools. Q: Will the equipment produce any odor during operation?

A: No. The equipment uses ultraviolet light for physical disinfection, producing no odor or harmful gases, and is harmless to the environment and human body.

 

Q: Can the equipment be used in high-temperature water?

A: The equipment's operating temperature range is 5-40℃. Temperatures exceeding 40℃ may affect the lamp's lifespan and the equipment's performance; use in high-temperature water is not recommended.

 

Q: How do I determine if the lamp needs replacement?

A: You can observe the lamp's brightness (normally blue-purple). If the brightness significantly decreases or it stops working, or if the usage time is approaching 8000 hours, it is recommended to replace the lamp. Alternatively, you can use an ultraviolet intensity meter to check the intensity; replace the lamp promptly when it falls below the standard value.

 

Service, Policies, and Warranty

 

Service

 

Pre-sales Service: A professional sales team provides customers with detailed product consultation, recommending suitable product models based on the customer's usage scenarios and needs; providing product demonstration videos and case studies to help customers fully understand product performance and usage methods.


Sales Service: We strictly adhere to order requirements and arrange timely product shipment; we provide installation guidance to ensure correct installation and use of the equipment; during product transportation, we track logistics information throughout the process to ensure safe delivery.

 

After-Sales Service: We have established a 24-hour after-sales service hotline to promptly respond to customer after-sales needs; we provide equipment repair and maintenance services, conduct regular customer follow-ups to understand equipment usage; and we provide technical training and operation guidance to help customers better use and maintain the equipment.

 

Warranty

 

The product comes with a 1-year warranty. During the warranty period, for malfunctions caused by product quality issues, we will provide free repair services and replacement parts; for damage caused by improper customer use, unauthorized disassembly, or other non-quality-related reasons, we will provide paid repair services, charging reasonable repair fees and parts costs. The warranty period is calculated from the date of product purchase.

 

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